ASPYRE® AT Power Controllers
Modular and Scalable Power Controllers Enable Increased Throughput and Yield While Reducing System Complexity
The ASPYRE® AT is a family of flexible, compact and scalable smart SCR power controllers. It features multiple advanced firing and control mode algorithms combined with sophisticated diagnostics. The ASPYRE AT integrates easily with EZ-ZONE® RM, PM PLUS® and RMA PLUS™ controllers as part of a Watlow® ecosystem solution.
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Features and Benefits
Key component of a Watlow ecosystem solution
- Integrates with EZ-ZONE® RM, RMA PLUS™ and PM PLUS® controllers for a complete solution including Modbus® TCP, EtherNet/IP™, or EtherCAT® communication
- Eliminates discrete wiring between temperature controllers and power controllers for each heater through the highspeed backplane interface with Watlow controllers
- Enables data collection and diagnostics from the power controllers
- Customizes for your application with programmable function blocks including logic, math, compare and more
High accuracy current and voltage measurement
- Characterizes process performance
- Supports comparing (fingerprinting) equipment operation
Integrated, scalable solution
- Allows connection from the temperature control system at one point communicating with up to 16 power controllers
- Offers greater than 60% reduction in wiring footprint and costs compared to other multi-zone systems
- Eliminates need for current transformer and associated wiring with integrated current measurement
Industry-leading design and serviceability
- Offers a robust SCR design to meet a rugged industrial environment’s high quality and reliability needs
- Enables fast troubleshooting by providing helpful thermal system diagnostics
100KA short circuit current rating (SCCR)
- Enables greater protection in the event of a short circuit
c-UL® 508 Listed
- Shortens project schedules, agency testing and expenses
Closed-loop control on: Voltage, current or power
- Compensates for line voltage variations and thermal component tolerances (e.g. heater wattage, insulation variation, etc.)
Load firing modes: Zero-cross, burst fire, phase angle, soft start
- Handles a wide range of load types
- Protects and extends the life of connected loads
Open heater and shorted SCR indication
- Minimizes production downtime with easy to understand, intelligent, troubleshooting diagnostics
Integrated USB for configuration
- Easily and safely program configuration settings with electronics powered through USB connection
- Eliminates a user from having to work in a high voltage, hazardous environment. High voltage to controller or system panel can be turned off while setting controller configuration
Heater bakeout
- Protects heater on startup
- Eliminates labor and time associated with checking for wet heaters
Cooling options
- Integrates DIN-rail mountable heat sink option for simplifying implementation
- Offers base plate option for flexibility in removing heat from the electrical box
Features and Benefits
Key component of a Watlow ecosystem solution
- Integrates with EZ-ZONE® RM, RMA PLUS™ and PM PLUS® controllers for a complete solution including Modbus® TCP, EtherNet/IP™, or EtherCAT® communication
- Eliminates discrete wiring between temperature controllers and power controllers for each heater through the highspeed backplane interface with Watlow controllers
- Enables data collection and diagnostics from the power controllers
- Customizes for your application with programmable function blocks including logic, math, compare and more
High accuracy current and voltage measurement
- Characterizes process performance
- Supports comparing (fingerprinting) equipment operation
Integrated, scalable solution
- Allows connection from the temperature control system at one point communicating with up to 16 power controllers
- Offers greater than 60% reduction in wiring footprint and costs compared to other multi-zone systems
- Eliminates need for current transformer and associated wiring with integrated current measurement
Industry-leading design and serviceability
- Offers a robust SCR design to meet a rugged industrial environment’s high quality and reliability needs
- Enables fast troubleshooting by providing helpful thermal system diagnostics
100KA short circuit current rating (SCCR)
- Enables greater protection in the event of a short circuit
c-UL® 508 Listed
- Shortens project schedules, agency testing and expenses
Closed-loop control on: Voltage, current or power
- Compensates for line voltage variations and thermal component tolerances (e.g. heater wattage, insulation variation, etc.)
Load firing modes: Zero-cross, burst fire, phase angle, soft start
- Handles a wide range of load types
- Protects and extends the life of connected loads
Open heater and shorted SCR indication
- Minimizes production downtime with easy to understand, intelligent, troubleshooting diagnostics
Integrated USB for configuration
- Easily and safely program configuration settings with electronics powered through USB connection
- Eliminates a user from having to work in a high voltage, hazardous environment. High voltage to controller or system panel can be turned off while setting controller configuration
Heater bakeout
- Protects heater on startup
- Eliminates labor and time associated with checking for wet heaters
Cooling options
- Integrates DIN-rail mountable heat sink option for simplifying implementation
- Offers base plate option for flexibility in removing heat from the electrical box
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