ASPYRE® Intelligent Power Controller
Latest Posts
How Data Logging Can Optimize Your Heat Processing
Modern heat processing operations can gain a competitive edge by leveraging advanced data logging technologies. The blog post explores how integrated systems like Watlow's ASPYRE® DT, F4T®, and D4T™ enable real-time monitoring of critical parameters such as run times, process temperatures, and system performance variations. These insights allow for improved process control, reduced scrap and downtime, and compliance with stringent industry standards like Nadcap. This article also traces the evolutions form traditional strip chart recorders to today's sophisticated digital data loggers, emphasizing their compatibility with various sensors and their role in facilitating industry 4.0 initiatives through enhanced connectivity and data integretion.
White Paper: Short-Circuit Current Rating - SCCR
Effective in April 2006 through UL® 508A, the National Electric Code® (NEC®) requires that electrical panel assemblies be marked with the available fault current or Short-Circuit Current Rating (SCCR).The SCCR rating must be marked on all industrial electrical panels and will be rated at the level of the lowest SCCR component
Converting from POWER SERIES™ to ASPYRE® SCR Power Controllers
Now that POWER SERIES™ power controllers have reached end-of-life status, transitioning to ASPYRE® power controllers is critical to keep process running. This guide is designed to outline the electrical, mechanical and ordering differences between these devices to ease the transition. Note, this guide is in reference to 60 amp to 210 amp ASPYRE devices only. Read more
Use Smart Power Control to Improve Temperature Control
Power controllers are available in conventional or smart variants. Smart controllers are devices that enhance conventional capabilities and designs. These are made to resolve new challenges that may occur within an advanced control system. Continue reading.
How Staging with Power Controllers Can Help Avoid Power Source and Load Capacity Issues
As the demand for energy increases, industrial systems are growing. Whether the need is petroleum, natural gas or other sources to generate electricity. As heaters grow in size and power controllers become larger, the thirst for more energy sources will only grow. Likewise, 10 years ago, Watlow’s most powerful power controller switched 500 amps. Today, the ASPYRE® DT SCR power controller can handle an incredible 2,100 amps.
What are the Methods of Firing SCRs?
SCR power controllers are designed to deliver the energy needed to maintain a steady, stable temperature in a heater.With these devices, the firing method is an important decision to ensure your system operates properly for years to come. This article examines the differences between zero cross and phase-angle firing.
What is two-wire control?
Two-wire control offers design engineers several thermal process operational benefits, that can improve the efficiency of your thermal process and reduce complexity in your application.
What is Heater Bakeout and Why is it Important?
The process of “baking out” a heater can be a costly and, failure to perform this critical step prior to applying full power to a heater could have catastrophic effects if moisture is present. Watlow controllers offer a new feature designed to ensure that your heaters are ready when you need them.
Why it is Time to Replace Mercury Relays
Mercury relays have been a primary power switching solution for nearly 90 years. Switching to solid state relays has many advantages to better monitor your systems. A proactive approach to replacing mercury relays can save you money and potentially costly downtime in the future.
What is Ohm’s Law and how does it apply to thermal systems?
Ohm’s Law has been a crucial feature of our electrical resistance understanding since 1827. We examine what this law describes and how it can help you improve the efficiency of your thermal system using power and temperature controllers.
Electrification and Decarbonization Solutions from Watlow®: Optimizing Process Heating Systems
Converting from traditional gas-fired equipment is an attractive option for many companies thanks to recent advances in heat exchanger technology and process controlling by Watlow®. Read more.
WHITE PAPER: Five Signs That it is Time to Replace the Mercury Based Relays and Switches in Your Industrial Application
Mercury relays have been used in industrial applications for decades, most commonly for power switching. The latest alternatives are safer, more accurate and just as durable. Download the full paper.
Introducing the New ASPYRE DT – Now Up to 2100 Amps
Explore the newest model types available from Watlow and see how a robust SCR controller can keep your heating systems at the forefront of your industry.